PU Foam Sprayer Filling Solutions
PU Foam Filling Machine
What is PU foam used for?
PU foam, the formal name is Polyurethane, is widely used in home furnishings as kinds of joint mixture. It's a cushioning media for funitures. Since it's flexible in shape, easy to carry, the PU foam's market is expanding these years. And the PU foam filling technique definitely make this product more convenient to use with canned package.
People use di‐isocyanates and polyols to react, then we got PU foam. Both di‐isocyanates and polyols are extracted from crude oil.
What preparations do you need to set up PU foam production business?
Before you start, you should have the formula of PU foam and raw materials. Get a good spot as the factory and make arrangement for the layout. Then you need a reliable PU foam filling line to start the production.
PU Foam Production Process:
Can arraging - MDI filling - PPG filling - Valve inserting - Valve crimping & DME gas filling - LPG gas filling - Auto cap feeding - Auto cap pressing - Can printing (production date) - Strapping and Packing
Generally, most procedures are automatic. However, you can cut down some functions and do it manually if you wish. We do accept customization on request.
How to set up a PU Foam spray filling system?
We can offer some suggestions on the PU foam formula, to help our customers have a quick start. We also provide 1V1 technician guidance with the PU foam spray filling machine. Just flow the instructions and take every step, you will set up the PU foam production line easily.
100C 5 in 1 Automatic Aerosol Filling Machine for Pu Foam Spray Production
This 100C series is 5-in-1 aerosol filling equipment. There is only one working table contains: 2 filling machines, 1 sealing and 2 gas filling machines. We need one operator for this 100C aerosol filling equipment.
Although it's a basic aerosol filling solution, the producing speed can be ajusted up to 1200 cans per hour. If you simply need an efficient aerosol filling equipment to get a quick start, this machine is definitely a good choice.
This machine is suitable for the filling of PU Foam. Customers have witness its durability for the past decades.
| Available valve： | 1〞（25.4mm） |
|---|---|
| MDI liquid volume： | 20- 450(ml) |
| PPG liquid volume(ml)： | 20- 450ml |
| LPG gas volume(ml)： | 20- 450ml |
| DME gas volume(ml)： | 20- 450ml |
| Filing accuracy： | ±1% |
| Available aerosol can height： | 70－330cm |
| Available aerosol can diameter(mm)： | φ35-φ65mm |
| Working pressure(MPa)： | 0.5-1.0Mpa |
| Max air consumption(m3/min)： | 1.3m3/minutes |
| Actual productivity: | 600-1500 cartons/day |
120C Automatic Aerosol Filling Machine for Pu Foam Spray Production
The 120C aerosol filling assembly line is mainly designed for PU foam filling. PU foam is one of the most popular products in the home furnishing areas. Flexible usage and good market potentional has attracted many investors.
For PU foam filling producing, the assembly line will finish: can arranging, MDI/PPG liquid filling, sealing and DME/LPG filling(propellant), capping, can printing, carton sealing and strap packing.
All core mechinery parts is quality brands such as Siemens PLC system and Schneider low voltage component.
| Production efficiency: | 2000-2500cans/hr |
|---|---|
| MDI liquid volume | 50-450ml |
| PPG liquid volume | 50-450ml |
| DME gas volume | 20-450ml(liquid) |
| LPG gas volume | 20-450ml(liquid) |
| Available valve | 1〞(25.4mm) |
| Available can diameter | φ35-φ65 |
| Available can height | 70-330mm |
| Filling accuracy | ≤±1g |
| Equipment working pressure | 0.6-1.0mpa |